Special Machines
Bespoke Solutions
For a range of requirements
Perndorfer Maschinenbau KG’s special machines have an excellent reputation in a variety of sectors. We guarantee excellent service, short response times, and on-time delivery of services.
See the variety we offer first-hand – upon request we offer you:
- Feasibility study
- Construction with the finite element method
- In-house production in mechanics, electrical systems (hardware and software)
- Unit and machine ready for operation, including training, technical documentation, and risk analysis.
We always have the right solution for a variety of requirements.
Maybe the Perndorfer machine you need already exists?
Belt strap production unit for semitrailers
Component measurements:
H: min. 350 mm, max. 3.000 mm 500 mm, max. 1,200 mm
L: min. 5,000 mm, max. 14,000 mm
Fully automated production of freezers
Working steps:
- Acquisition of the outer shell
- Integrating the individual components
- Clamping and welding with the laser welding unit (Trumpf)
- Subsequent turning
- Shipment of the freezers
Cycle time ca. 30 seconds
Component measurements:
W: min. 600 mm, max. 1,200 mm 600 mm, max. 1,200 mm
L: min. 1,200 mm, max. 2,400 mm
Top-hat rail machining
Fully automated production of mounting rails in various lengths, with holes, elongated holes, and key holes in a range of designs.
Waste optimisation of different support rail models and jobs.
Warehouse with ca. 200 rails of primary material
Key features:
Punching force: 100 k,
Component production: L: 60 – 3,000 mm
Tool and tooling:
30 fixed punching locations
Materials: steel, copper, stainless steel, and aluminium
Laser marking
Direct labelling on plastic parts,
data matrix or barcode text data, with subsequent check
Cycle time: 700 msec
Special milling machine for series production
Machining area:
W: 1,000 mm, H: 1,300 mm, D: 750 mm
4 machining units simultaneously
Cylinder machining centre
Production possibilities: rotating, grinding, polishing, grooving
Technical data:
cylinder lengths: 0–6,200 mm
Longest length: 6,500 mm
Diameter Ø: from 0 to 850 over slide
Ultrasonic inspection unit with 10 CNC axes
Testing of “flap track fairings” for Airbus A380
Working areas without gantry model:
X: 8,000 mm, Y1: 2,200 mm, Y2: 2,200 mm, Z1: 2,500 mm, Z2: 2,500 mm
Z1: 2,500 mm, Z2: 2,500 mm
Ultrasonic testing unit for shafts
Working areas for contact technology:
X: 20,000 mm, Y: 2,000 mm, Z: 2,500 mm
For shafts of:
∅: min. 0 mm, max. 50 mm 200 mm, max. 2,200 mm
L: min. 1,700 mm, max. 20,000 mm,
Weight to max. 150 tons
Ultrasonic inspection unit for discs
For disc of:
∅: min. 700 mm, max. 3,500 mm
H: min. 350 mm, max. 3,000 mm
Weight to max. 60 tons
Working areas for contact technology:
X: 2,000 mm, Z: 3,000 mm
Continuous annealing line: winding and unwinding
Unwinding with retaining tension depending on the strip, and parallel intermediate strip winding of the protective film on the clamping mandrel.
Winding up with strip control of 0.8 to 25 kN and strip edge control for exact winding.
Copper pipe machining unit
Working areas: cleansing, deburring, bundling, and packing in boxes
Component measurements:
∅: min. 0 mm, max. 50 mm
L: min. 2,000 mm, max. 7,000 mm
Gate assembly device for security gates
For the world’s longest railway tunnel, the Gotthard Base Tunnel in Switzerland, which is 57 kilometres long.
